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Chemical & Petrochemical Industry
Chemical & Petrochemical Industry

Chemical & Petrochemical IndustrySafety Solutions

Protect People. Ensure Compliance. Improve Productivity.

CoSafe provides end-to-end EHS consultancy, audits, inspections, engineering solutions and corporate training for Chemical & Petrochemical industries across India.

Trusted by leading Chemical & Petrochemical Industry Industries nationwide
70+Chemical Industry Clients
60+Safety Trainings
50+Safety Audits Completed
15+Years of Excellence
95%Client Satisfaction
Chemical & Petrochemical Industry safety team Chemical & Petrochemical Industry
About Chemical & Petrochemical Industry Safety

Safety is the Foundation of
Sustainable Chemical & Petrochemical Industry

Chemical Safety focuses on the safe handling, storage, use, and disposal of hazardous chemicals to prevent accidents and exposure. It helps protect employees, workplaces, and the environment through proper safety procedures, PPE, and emergency response measures.

Reduce Incidents
Ensure Compliance
Protect People
Improve Productivity

Common Safety Challenges in Chemical & Petrochemical Industry Safety

Chemical Exposure
Improper Storage
Toxic Fumes
Chemical Spills
Inadequate PPE
Poor Labeling
Unsafe Handling
Fire Hazards
Explosion Risks
Improper Disposal
Emergency Preparedness
Lack of Training
What We Offer

Our Solutions for Chemical & Petrochemical Industry

1. PROCESS SAFETY & OPERATIONAL COMPETENCY

Advanced competency programs for personnel controlling hazardous chemicals, hydrocarbons, process energy, containment and abnormal operating conditions.

  • Process Safety Leadership
  • PSM Element Training
  • HAZOP Facilitation Training
  • LOPA Practitioner Training
  • MOC Competency Training
  • PSSR Competency Training
  • SIMOPS Risk Training
  • Operational Discipline Training
  • Process Hazard Training
  • Hydrocarbon Handling Safety
  • Toxic Chemical Safety
  • HAZMAT Response Training
  • Line Breaking Safety
  • Positive Isolation Training
  • Process Isolation Training
  • Tank Entry Safety
  • Reactor Operations Safety
  • Furnace Safety Training
  • Catalyst Handling Safety
  • Pyrophoric Material Safety
  • Static Ignition Control
  • Earthing Bonding Safety
  • Inerting Purging Safety
  • Nitrogen Asphyxiation Safety
  • H2S Response Training
  • Benzene Exposure Training
  • Toxic Gas Response
  • Hazardous Area Safety
  • Intrinsic Safety Awareness
  • Gas Testing Competency
  • Permit Receiver Training
  • Tank Farm Safety
  • Tanker Unloading Safety
  • Pipeline Isolation Training
  • Transfer Operation Safety
  • Pressure System Safety
  • Relief System Awareness
  • Emergency Shutdown Training
  • Alarm Response Training
  • Control Room Emergencies
  • SCBA Escape Training
  • Foam Firefighting Training
  • Chemical Spill Response
  • Chemical Decontamination Training
  • Confined Rescue Training
  • Contractor PSM Training
  • Startup Shutdown Training
  • Emergency Command Training
PROCESS SAFETY & OPERATIONAL COMPETENCY

2. PROCESS ASSURANCE & TECHNICAL SAFETY AUDITS

Independent assurance of process safeguards, containment systems, mechanical integrity and safety-critical operational controls.

  • Process Safety Audit
  • PSM Compliance Audit
  • PHA Quality Audit
  • Mechanical Integrity Audit
  • MOC Effectiveness Audit
  • PSSR Readiness Audit
  • Operating Procedure Audit
  • Operational Discipline Audit
  • Permit System Audit
  • Isolation System Audit
  • SIMOPS Control Audit
  • Tank Farm Audit
  • Storage Tank Audit
  • Pipeline Integrity Audit
  • Piping Integrity Audit
  • Pressure Vessel Audit
  • Relief Device Audit
  • Fired Heater Audit
  • Heat Exchanger Audit
  • Flare System Audit
  • Blowdown System Audit
  • Reactor Safety Audit
  • Furnace Safety Audit
  • Hazardous Area Audit
  • Electrical Classification Audit
  • SIS Lifecycle Audit
  • Safety Interlock Audit
  • Alarm Management Audit
  • Emergency Shutdown Audit
  • Firewater System Audit
  • Foam System Audit
  • Hydrant System Audit
  • Gas Detection Audit
  • Flame Detection Audit
  • Loading Unloading Audit
  • Transfer Hose Audit
  • Earthing Bonding Audit
  • Static Control Audit
  • Chemical Storage Audit
  • Process Laboratory Audit
  • Contractor PSM Audit
  • Emergency Preparedness Audit
  • Control Room Audit
  • Occupational Hygiene Audit
  • VOC Control Audit
  • LDAR Program Audit
  • Environment Compliance Audit
  • Safety Documentation Audit
  • Process Metrics Audit
  • Barrier Performance Audit
  • Incident Learning Audit
PROCESS ASSURANCE & TECHNICAL SAFETY AUDITS

3. PROCESS EHS GOVERNANCE & PSM CONSULTANCY

Integrated management systems for major-hazard control, regulatory assurance, operational discipline and sustained process-safety performance.

  • PSM Framework Development
  • PSI Register Development
  • PHA Governance System
  • MOC System Design
  • PSSR System Design
  • MI Program Development
  • Operating Procedure Development
  • Operating Envelope Development
  • Safe Operating Limits
  • Critical Equipment Register
  • Safety Critical Tasks
  • Barrier Management System
  • Bowtie Barrier Register
  • Contractor PSM Framework
  • Contractor Prequalification System
  • PTW System Design
  • Isolation Standard Development
  • Permit Matrix Development
  • Line Breaking Procedure
  • Tank Entry Procedure
  • Shift Handover System
  • Startup Shutdown Procedures
  • Emergency Response Planning
  • Onsite Emergency Plan
  • Offsite Interface Planning
  • Mutual Aid Planning
  • Incident Management System
  • Incident Learning System
  • RCA Facilitation Support
  • CAPA Governance System
  • Process Safety KPIs
  • API 754 Metrics
  • Assurance Framework Design
  • Audit Governance System
  • Alarm Management Philosophy
  • ESD Philosophy Development
  • Chemical Compatibility Matrix
  • SDS Governance System
  • Tank Farm Procedures
  • Transfer Safety Procedures
  • Operational Discipline Program
  • Competency Assurance System
  • Process Safety Culture
  • Leadership Assurance Program
  • Compliance Obligation Register
  • OISD Gap Assessment
  • PESO Compliance Support
  • Environment Compliance Strategy
  • Emergency Governance System
  • Performance Review Framework
  • Process Safety Dashboard
PROCESS EHS GOVERNANCE & PSM CONSULTANCY

4. PROCESS HAZARD & FUNCTIONAL SAFETY ENGINEERING

Advanced engineering studies to quantify major-accident scenarios and validate preventive, protective and instrumented safeguards.

  • Process Hazard Analysis
  • HAZOP Study
  • LOPA Study
  • What-If Analysis
  • Bowtie Risk Analysis
  • Quantitative Risk Assessment
  • Consequence Modelling
  • Dispersion Modelling
  • Fire Modelling
  • Explosion Modelling
  • Toxic Release Modelling
  • Facility Siting Review
  • Occupied Building Review
  • Domino Effect Review
  • QRA Risk Mapping
  • ALARP Demonstration Support
  • SIL Assessment Support
  • SIF Identification Review
  • SIS Lifecycle Review
  • Safety Requirement Specification
  • Proof Test Review
  • Cause Effect Review
  • Interlock Rationalization
  • Alarm Rationalization Study
  • Relief System Review
  • Relief Load Review
  • Flare Capacity Review
  • Blowdown System Review
  • Depressuring Study Review
  • Reactive Hazard Review
  • Runaway Reaction Review
  • Chemical Compatibility Study
  • Dust Hazard Analysis
  • Static Hazard Assessment
  • Hazardous Area Classification
  • Ignition Source Review
  • Inerting Requirement Review
  • Ventilation Risk Review
  • Human Factors Review
  • Control Room Review
  • Facility Layout Review
  • Process Segregation Review
  • Safeguard Adequacy Review
  • Independent Protection Review
  • Escalation Risk Review
  • Occupancy Risk Review
  • Emergency Scenario Modelling
PROCESS HAZARD & FUNCTIONAL SAFETY ENGINEERING

5. ASSET INTEGRITY & LOSS PREVENTION ENGINEERING

Lifecycle assurance for safety-critical equipment, pressure systems, storage assets and containment barriers susceptible to degradation or failure.

  • Asset Integrity Management
  • Mechanical Integrity Program
  • RBI Program Support
  • RCM Strategy Support
  • Damage Mechanism Review
  • Corrosion Risk Review
  • CUI Risk Review
  • Corrosion Circuit Review
  • Inspection Program Review
  • NDT Strategy Review
  • Thickness Monitoring Review
  • Inspection Data Review
  • Deadleg Management Review
  • Anomaly Management Review
  • Piping Integrity Review
  • Pipeline Integrity Review
  • Storage Tank Integrity
  • Floating Roof Integrity
  • Pressure Vessel Integrity
  • PSV Integrity Review
  • Furnace Integrity Review
  • Exchanger Integrity Review
  • Rotating Equipment Integrity
  • Critical Equipment Register
  • Safety Critical Elements
  • Fireproofing Condition Review
  • Passive Fire Protection
  • Dyke Integrity Review
  • Bund Integrity Review
  • Drainage System Review
  • Transfer Hose Integrity
  • Earthing Bonding Integrity
  • Flame Arrestor Review
  • Vent System Review
  • Breather Valve Review
  • Firewater Reliability Review
  • Foam System Reliability
  • Gas Detection Coverage
  • ESD Availability Review
  • Barrier Health Monitoring
  • Integrity KPI Development
  • Turnaround Safety Assurance
  • Shutdown Integrity Planning
  • Precommissioning Safety Review
  • Commissioning Safety Assurance
  • Aging Asset Review
  • Temporary Repair Review
  • Leak Prevention Review
  • Loss Containment Review
  • Integrity Assurance Framework
ASSET INTEGRITY & LOSS PREVENTION ENGINEERING

6. OCCUPATIONAL HYGIENE, ENVIRONMENT & EMERGENCY

Integrated control of worker exposure, fugitive emissions, environmental releases and high-consequence chemical or hydrocarbon emergencies.

  • Benzene Exposure Monitoring
  • H2S Exposure Monitoring
  • VOC Exposure Monitoring
  • Solvent Exposure Monitoring
  • Toxic Gas Monitoring
  • Personal Exposure Monitoring
  • Area Exposure Monitoring
  • Respiratory Protection Program
  • Respirator Fit Testing
  • Chemical Exposure Assessment
  • Dermal Exposure Assessment
  • Noise Dosimetry Survey
  • Heat Stress Assessment
  • Industrial Hygiene Survey
  • Exposure Control Strategy
  • Medical Surveillance Design
  • Fugitive Emission Monitoring
  • LDAR Program Design
  • VOC Emission Control
  • Flare Emission Review
  • Effluent Risk Assessment
  • Hazardous Waste Strategy
  • Spill Prevention Planning
  • Oil Spill Planning
  • Stormwater Pollution Control
  • Groundwater Risk Review
  • Soil Contamination Review
  • Chemical Waste Control
  • Sludge Management Review
  • Emission Control Strategy
  • Environmental Risk Register
  • Environmental Compliance Review
  • Major Accident Planning
  • Emergency Scenario Planning
  • Onsite Emergency Planning
  • Toxic Release Response
  • H2S Emergency Response
  • Chemical Spill Response
  • Hydrocarbon Spill Response
  • Tank Fire Response
  • Pool Fire Response
  • Jet Fire Response
  • BLEVE Response Planning
  • Vapour Cloud Response
  • Flash Fire Response
  • Toxic Plume Response
  • Reactor Emergency Response
  • Pipeline Leak Response
  • Tank Overfill Response
  • Chemical Decontamination Response
  • Foam Strategy Review
  • Mutual Aid Planning
  • Incident Command System
  • Emergency Control Centre
  • Crisis Management Planning
  • Emergency Communication System
  • Evacuation Shelter Planning
  • Community Interface Planning
  • Emergency Drill Evaluation
  • Business Continuity Planning
  • Post Incident Recovery
  • Medical Emergency Planning
  • Emergency Equipment Readiness
OCCUPATIONAL HYGIENE, ENVIRONMENT & EMERGENCY
Corporate Training

Corporate Training Programs

Chemical Safety Chemical Safety
Fire & Explosion Fire & Explosion
Chemical Spill Drill Chemical Spill Drill
HAZOP Study HAZOP Study
Confined Space Confined Space
First Aid Training First Aid Training
Electrical Safety Electrical Safety
Fire & Safety Fire & Safety
Chemical Storage Chemical Storage
PPE Audit PPE Audit
Fire Evacuation Fire Evacuation
ISO 45001, GHS, REACH ISO 45001, GHS, REACH
Chemical Transportation Chemical Transportation
Medical Check-up Medical Check-up
Forklift or BOPT Forklift or BOPT
Hazard Analysis Hazard Analysis
View All Programs

Industry Compliance & Standards

Factories Act
State Factory Rules
ISO 45001
NBC 2016
PESO
CPCB
SPCB
NFPA
IS Standards
Why Choose CoSafe

Your Safety, Our Expertise

We deliver practical and cost-effective EHS solutions tailored to your Chemical & Petrochemical Industry operations.

  • 15+ Years of Industry Experience
  • Customized Industrial Solutions
  • Practical & Cost-effective Solutions
  • Pan India Presence
  • Quick Turnaround Time
  • Affordable Pricing
  • End-to-End Support
Our Implementation Process
01
Requirement Discussion
02
Site Visit & Gap Assessment
03
Gap Identification
04
Proposal & Planning
05
Execution
06
Report Submission
07
Support & Follow-up
A structured approach that ensures compliance, reduces risks and builds a safer, stronger workplace.
FAQ

Frequently Asked Questions

Answers to common questions about our Chemical & Petrochemical Industry safety training, audits and consultancy.

Chemical safety training, audits, risk assessments, emergency response, and safety consultancy.
Yes, we provide practical training for safe chemical handling, storage, and transportation.
Yes, our experts conduct comprehensive audits to identify hazards, compliance gaps, and unsafe practices.
Yes, we offer HIRA, JSA, and chemical hazard risk assessment solutions.
Yes, we conduct chemical emergency response and rescue mock drill training.
Yes, our safety programs focus on hazard identification, exposure prevention, PPE, and emergency preparedness.
Yes, employees are trained in appropriate PPE selection, usage, inspection, and maintenance.
Yes, we provide HAZOP and process safety-focused training and consultancy services.
Yes, our training covers chemical spill control, containment, response procedures, and emergency coordination.
Cosafe EHS delivers practical, compliance-focused, and industry-specific chemical safety solutions to strengthen workplace safety.
Quick Enquiry

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Share your requirement and our Chemical & Petrochemical Industry safety team will get back to you within 24 hours.

Prefer to talk? +91 7892978960

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